Energy Storage Battery Testing & O&M Solutions

Overview

The energy storage system plays a crucial role in modern power grids and smart grid infrastructure. With advancements in battery technology and cost reductions, lithium-ion battery-based electrochemical energy storage systems have rapidly developed and been applied in various industries. However, many enterprises, driven by subsidies, often enter the energy storage sector without proper safety awareness, leading to frequent safety accidents, including potential loss of life, personal injury, and property damage.

1. Solving Circulating Currents Due to Imbalanced Cells
   How to quickly resolve circulating currents caused by cell imbalances in energy storage systems?

2. Simulating Working Conditions for BMS Verification
   How to simulate real-world working conditions to verify the performance of Battery Management Systems (BMS)?

3. Safely Maintaining Warehouse Backup Battery Packs
   How to safely maintain and manage warehouse backup battery packs for long-term storage?

4. Ensuring the Safety of Energy Storage Battery Pack Transportation
   How to ensure the safe transportation of energy storage battery packs during transit?

5. Realizing Online Power Distribution Replacement for Single Battery Packs
   How to implement safe power distribution replacement for online single battery packs in energy storage systems?

   

   
   

BattFix offers a range of intelligent battery testing instruments designed for efficient discharge-charge testing, equalization maintenance, and activation across various battery types, including lithium (LiFePO4, LiO2, LiTiO), lead-carbon, Ni-Cd, and lead-acid batteries. These tools are tailored to meet the needs of the energy storage industry, helping battery manufacturers and energy storage users optimize testing and enhance operational efficiency.

Key applications include:

Energy storage power station O&M testing

Battery manufacturing and performance testing

Charge and discharge testing for warehousing and transportation

Solutions

01 Fault Repair

LIFG Series Lithium Battery Equalization Tester

The LIFG Series Lithium Battery Equalization Tester is designed to address the low equalization efficiency and the labor-intensive process of batch battery maintenance in energy storage power stations. This high-power, multi-channel tester facilitates fast and efficient battery equalization by supporting both charging and discharging of cells, enabling optimal battery health and improved operational efficiency.

Key Features:

• High Power & Independent Channels: Supports equalized charging or discharging for individual cells in a battery module, ensuring precision and efficiency in equalization.

• Discharge & Charge Equalization: Single-channel design enables testing and equalized charging and discharging of cells, resolving circulating current problems caused by imbalanced cells.

• Working Condition Simulation: Capable of creating any voltage difference between cells, simulating real-world issues such as voltage imbalance or abnormal conditions, verifying BMS protection strategies under extreme scenarios.

This intelligent and high-efficiency tester offers a reliable solution for energy storage systems, optimizing the management of battery packs and improving system longevity.

02 Power Distribution Replacement & Backup Pack Maintenance

FGCD Series Lithium Battery Discharge-Charge Unit

The FGCD Series Lithium Battery Discharge-Charge Unit is designed to efficiently identify faulty cells and address the challenges of battery maintenance. This unit provides a versatile solution for maintaining and testing lithium batteries across a wide voltage range of 0-1000V, offering fast and precise maintenance.

Key Features:

• Power Distribution Replacement: When replacing a single energy storage battery pack, the FGCD series tester ensures power distribution consistency across the entire battery group through precise charging and discharging.

• Multi-functionality in One Machine: Equipped with various built-in maintenance modes, this unit supports charging, discharging, and cycle charge-discharge tests for multiple types of lithium battery packs, simplifying maintenance tasks.

With advanced charging and discharging technology, the FGCD series tester delivers a comprehensive solution for power distribution consistency and efficient backup pack maintenance, making it ideal for energy storage systems and battery management.

03 Transportation Safety Solutions

LIFG-8006CT High Voltage Lithium Battery Discharger

The LIFG-8006CT is designed for the rapid discharge of high-voltage lithium battery packs, ensuring safety during transportation, repair, and recycling. This device is ideal for use in industries requiring safe and efficient handling of lithium battery packs.

Key Features:

• Rapid Discharge for High-Voltage Packs: Designed for high-voltage lithium battery packs, with a maximum discharge voltage of 800V, suitable for transportation and maintenance.

• Cell Data Monitoring: Equipped with CAN data bus, it supports reading cell data during discharging for detailed monitoring.

• Safety Protections: Includes multiple protection features such as over-discharge, over-temperature, host over-temperature, overcurrent, current runaway, and reverse polarity connection.

  

04 Quick Inspection Solution

BM-24S Lithium Battery Voltage Meter

The BM-24S is a portable lithium battery voltage meter designed for quick inspection of cell voltages in lithium battery modules, helping to evaluate the equalization status of the battery pack.

Key Features:

• Cell Voltage Detection: Quickly detects the voltage of lithium battery cells to assess equalization status.

• 24-Channel Voltage Acquisition: Supports up to 24 channels with a voltage measurement range of DC 0-5V for comprehensive testing.

• Portable Design: Easy to carry and suitable for quick inspections across various working conditions.

  

FBR-6100NT Battery Resistance Tester

The FBR-6100NT is designed for fast and efficient battery resistance testing. It helps quickly identify battery deterioration, providing critical data for battery health assessment.

Key Features:

• Quick Resistance Testing: Achieve real-time results with just a touch of the probes, completing tests in 2 seconds.

• High Accuracy and Repeatability: Features excellent accuracy and strong resistance to interference, ensuring reliable results.

• Mobile App Integration: Supports mobile app operation and wireless data transmission via Bluetooth or Wi-Fi for remote testing and analysis.

These solutions provide comprehensive tools for lithium battery testing, maintenance, and safety across various applications, from transportation and storage to quick on-site inspections.

05 Emergency Power Supply Solution

BD-20P Portable Energy Storage Emergency DC Power Supply

The BD-20P is a portable and reliable emergency DC power supply, specifically designed for seamless integration into energy storage systems. It offers flexibility in DC system maintenance, ensuring safe and continuous operation.

Key Features:

• Efficient DC System Connection: Easily connects to the DC system during the replacement of an entire energy storage battery set, making it convenient for mobile use.

• Seamless, Quick Application: Provides quick and secure connections, enhancing continuous work safety when multiple sets of DC power supplies are in use.

• Versatile Use: Ideal for DC system reforms and periodic charge module inspections, temporarily supporting DC load during critical maintenance or power outages.

This emergency power supply solution ensures reliability during system maintenance or emergencies, minimizing downtime and maintaining safety for energy storage operations.

06 Online Monitoring Solution

FBS-9600 Battery Monitoring System

The FBS-9600 is a state-of-the-art online battery performance monitoring system developed by BattFix. It utilizes advanced "one-for-one" networking to replace traditional manual maintenance methods, offering real-time monitoring of all operational and performance parameters of energy storage batteries.

Key Features:

• Comprehensive Real-Time Monitoring: Continuously tracks the performance of each battery cell in the energy storage system, providing accurate, up-to-date information on its health and status.

• Early Detection of Lag Cells: Identifies underperforming or faulty cells in real-time, helping to mitigate safety risks and ensure the reliability of the energy storage system.

• Uninterrupted System Operation: Ensures that the energy storage system runs smoothly and efficiently, minimizing downtime and enhancing safety.

The FBS-9600 Battery Monitoring System provides intelligent, proactive maintenance, helping to optimize battery performance, reduce risks, and enhance the operational longevity of energy storage systems.

Conclusion

BattFix offers a comprehensive suite of intelligent testing and maintenance instruments, along with tailored solutions for the new energy lithium battery industry.

By enhancing the lithium battery testing process and strengthening the pre-sales and after-sales quality assurance systems, BattFix improves testing service quality and efficiency. Our solutions ensure the safety, endurance, and longevity of lithium batteries, providing users with an exceptional service experience at every stage of battery application.

Precision Testing Made Easy!